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FIND YOUR RELIABLE MANUFACTURER OF CARBON FIBER TUBES
FIND YOUR RELIABLE MANUFACTURER OF CARBON FIBER TUBES
Curing Oven
We using the roll-wrapped tubing and advanced Curing Oven. Which has smooth surface without blemishes, bubbles, or irregularities.
Customizable
Not only the length and diameter, but all other aspects can be customized, including Fiber tows, Surface finishes (Matt, Glossy), Grades (T300, T700, T800), and Shapes.
One-Stop Solution
With our CNC machine, we can precisely process any components according to your specific drawings.
Length & Diameter
Our roll-wrapped carbon fiber tubes are crafted from multiple layers of UD (unidirectional) carbon fiber in the middle, and 3K weave carbon fiber fabric for outside, which are rolled onto the axial mold. Hence, the thickness of the carbon fiber tube is determined by the quantity of layers of the inner unidirectional carbon fiber. So any thickness, diameter, and length can be customized according to your requirement.
- Outer Diameter (OD): 1.8mm (min.) – 300mm (max.)
- Inner Diameter (ID): 1mm (min.) – 280mm (max.)
- Length: 50mm (min.) – 6000mm (max.)
Weave
You can choose from several weave options for the outermost layer to meet your mechanical requirements while also giving the carbon fiber tubes an attractive appearance.
- Twill Weave
- Plain Weave
- UD (Unidirectional)
Surface Finishing
It also comes in various finishes, including glossy and matte. Glossy carbon fiber has a smooth, reflective surface, adding a sleek and shiny appearance. Matte carbon fiber has a non-reflective surface with a softer, subdued finish.
- Glossy
- Semi-Matte
- Matte
Carbon Fiber Tows
“K” represents one thousand and is used to indicate the number of fibers in each bundle. The larger the number, the wider the bundle, which also results in differences in appearance.
- 1K
- 3K (Most Common)
- 6K
- 12K
Carbon Fiber Strength Grade
We understand that different applications demand different levels of performance. That’s why we offer 3 of the most popular carbon fiber grades to meet your specific needs
- T300 (Most Common)
- T700
- T800
What is a Carbon Fiber Tube?
Carbon fiber tubes have become an essential component in industries ranging from aerospace to sports equipment. But what exactly are these lightweight yet robust materials, and why are they so popular? This guide dives into the details, focusing on solutions for real-world applications and addressing common customer concerns.
A carbon fiber tube consists of strands of carbon fibers embedded within a polymer resin. These fibers, which are often thinner than a strand of hair, are tightly woven or unidirectionally aligned. The resulting structure creates a tube that offers superior strength while being exceptionally light. This blend of properties makes carbon fiber tubes a standout choice for both professional and recreational applications.
Key Benefits of Carbon Fiber Tubes
Why are carbon fiber tubes favored by so many industries? Let’s explore:
High Strength-to-Weight Ratio: These tubes weigh significantly less than metal options but maintain equal or greater strength.
Corrosion Resistance: Unlike steel, carbon fiber does not rust or degrade when exposed to moisture or chemicals.
Customizability: Customers can choose from varying lengths, diameters, and wall thicknesses, enabling tailored solutions for their needs.
Vibration Damping: This property reduces noise and ensures smooth operation in machinery or vehicles.
Thermal Stability: Carbon fiber remains stable under extreme temperatures, making it suitable for demanding environments.
Common Applications of Carbon Fiber Tubes,It solve a wide range of challenges for customers in diverse industries:
- Aerospace: Lightweight tubes reduce aircraft weight while maintaining structural integrity. Pilots and engineers appreciate the reliability these tubes provide during critical operations.
- Robotics: Precision movements in robotics benefit from the stiffness and minimal flex in carbon fiber components.
- Sports and Recreation: Cyclists, archers, and other athletes seek these tubes for their equipment to gain better performance and durability.
- Marine Applications: Boats and underwater equipment use carbon fiber tubes for their resistance to saltwater and moisture.
- Medical Devices: Surgeons and researchers rely on lightweight yet durable carbon fiber parts for precision instruments.
Solutions for Customer Challenges
Challenge: Weight Reduction in Design
Solution: Carbon fiber’s lightweight nature enables customers to achieve significant reductions in weight without compromising structural integrity. For example, drone manufacturers often switch from aluminum to carbon fiber tubes to extend flight time.
Challenge: Exposure to Harsh Environments
Solution: Carbon fiber tubes withstand exposure to water, UV light, and corrosive chemicals. This property makes them ideal for outdoor installations or marine applications.
Challenge: Customization Requirements
Solution: Manufacturers offer carbon fiber tubes in various shapes—round, square, rectangular—and sizes. This flexibility ensures customers can find or create the perfect fit for their projects.
Choosing the Right Carbon Fiber Tube
When selecting a carbon fiber tube, customers should consider the following:
- Application Needs: Determine the specific strength, weight, and durability required for your project.
- Layup Design: Choose between woven, unidirectional, or hybrid patterns depending on your performance goals.
- Wall Thickness: Thicker walls enhance durability, while thinner walls reduce weight.
- Finish Options: Glossy or matte finishes add aesthetic appeal to visible components.